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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms & Materials | 16% | - Material properties & limitations - Stress corrosion cracking & sulfidation - Corrosion types (uniform, localized, CUI) - Positive Material Identification (PMI) |
| Topic 2: Inspection Planning & Practices | 17% | - NDT methods & application - Thickness measurement locations - Inspection scope & frequency - Inspection records & documentation |
| Topic 3: Components & Pressure Relieving Devices | 12% | - Piping system flexibility & supports - Pressure relief devices inspection - Valves, flanges, fittings & gaskets |
| Topic 4: Repairs, Alterations & Rerating | 14% | - Compliance with API 570 & ASME standards - In-service welding rules - Rerating procedures - Temporary & permanent repairs |
| Topic 5: Testing & Code Compliance | 7% | - ASME B31.3 process piping rules - API 570 scope & responsibilities - Hydrostatic & pneumatic testing |
| Topic 6: Data Evaluation & Calculations | 21% | - Weld & casting quality factors - Corrosion rate & remaining life calculations - Minimum required thickness & MAWP - Inspection interval determination |
| Topic 7: Welding Qualification & Inspection | 13% | - WPS, PQR & WPQ review - ASME Section IX requirements - Weld examination & acceptance criteria |
Question 1
What is the maximum thickness measurement inspection interval for an injection point?
A. By Class
B. 5 years
C. 3 years
D. 10 years
Question 2
Buried piping inspected periodically by excavation shall be inspected in lengths of:
A. 6 feet -8 feet.
B. 3 feet -5. feet
C. Any length as long as It IS Inspected full circumference.
D. Any length as long as it is inspected 180° circumference.
Question 3
Welding procedures qualified by may be used, subject to the specific approval of the inspector
A. others
B. the employer
C. the use of API 1104 qualified procedures
D. the use of AWS pre qualified, D1.1 type procedures
Question 4
Which of the following applies to socket welds in piping systems?
A. Should be used in all welded piping
B. Should be avoided where crevice corrosion may occur
C. Should be welded using SAW only
D. Should be avoided
Question 5
Why should a leaking threaded joint not be tightened while the system is in service?
A. Rust or corrosion might be holding the pressure
B. The craftsman should not be near the threaded connection
C. A crack in a thread root might fail
D. The joint might be unscrewed
Solutions:
| Question 1 Answer: C | Question 2 Answer: A | Question 3 Answer: A | Question 4 Answer: B | Question 5 Answer: C |
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