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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection |
| Topic 2: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Records review and baseline data collection - TML/CML selection and measurement planning |
1. Describe the process and importance of obtaining third-party verification of pressure vessel inspections under API-510.
2. Test or inspection intervals on pressure-relieving devices in typical process service should not exceed which of the following?
A) Interval should not exceed 2.5 years
B) Interval should not exceed 5 years
C) Interval should not exceed 7.5 years
D) Interval should not exceed 10 years
3. Discuss the role of API-510 in disaster recovery planning for facilities with pressure vessels.
4. After a new vessel has been installed, what must be done in order accept the vessel for operation?
A) Base line thickness reading must be taken per NBIC regulation 6
B) A first internal inspection.
C) Base line thickness readings must be taken per API 572
D) A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
5. Under which of the following condition(s) should you require the removal of safety relief device(s)?
A) If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
B) Blowback had been detected and the manufacturers recommend removal
C) The safety relief device was opening on a irregular, unexplainable basis
D) Surface corrosion on the body of the relief device
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: B | Question # 3 Answer: Only visible for members | Question # 4 Answer: D | Question # 5 Answer: A |
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